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GATE Metallurgical Engineering Syllabus 2025: Topics Covered, Exam Pattern, Score, Books and Preparation Tips

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Bhaskar Das

Content Specialist | Updated On - Oct 29, 2024

The GATE Metallurgical Engineering Syllabus 2025 has been declared the IIT Roorkee on its official website. GATE Metallurgical Engineering paper tests the candidates in various areas such as physical metallurgy, material science, and extractive metallurgy. Thus, more candidates look for the recent syllabus change and study tactics. GATE 2025 Syllabus for Metallurgical Engineering consists of topics from two sections: General Aptitude with 15% weightage and Core Subjects with 85% weightage.

GATE 2025 is likely to be conducted between February 1-9, 2025 while the application process is likely to start in August 2024. A candidate can prepare for MT in at least 6 months because the syllabus is well-planned, but it is better to start as early as possible. The GATE 2025 Exam that is going to be conducted by the Indian Institute of Technology, Roorkee includes 30 branches.

The GATE syllabus Metallurgical Engineering covers areas of interest such as Metallurgical Thermodynamics, Transport Phenomena & Rate Processes, Mineral Processing & Extractive Metallurgy, Physical Metallurgy, Mechanical Metallurgy, Manufacturing Processes, and so on.

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Table of Contents
  1. GATE Metallurgical Engineering Syllabus Breakdown

    1.1 General Aptitude

    1.2 GATE Metallurgical Engineering Syllabus for Engineering Mathematics

    1.3 GATE Engineering Syllabus for Metallurgical Thermodynamics

    1.4 GATE Metallurgical Engineering Syllabus for Transport Phenomena and Rate Processes

    1.5 GATE Metallurgical Engineering Syllabus for Mineral Processing and Extractive Metallurgy

    1.6 GATE Metallurgical Engineering Syllabus for Physical Metallurgy

    1.7 GATE Metallurgical Engineering Syllabus for Mechanical Metallurgy

    1.8 GATE Metallurgical Engineering Syllabus for Manufacturing Processes

  2. GATE Metallurgical Engineering Exam Pattern

    2.1 Topic Wise Weightage

    2.2 GATE Metallurgical Engineering Weightage

  3. GATE Metallurgical Engineering Scoring Pattern

    3.1 Question Types

    3.2 Marking Scheme

    3.3 Score Calculation

  4. Preparation Tips for GATE Metallurgical Engineering

    4.1 GATE Metallurgical Engineering Books

GATE Metallurgical Engineering Syllabus Breakdown

The GATE Metallurgical Engineering syllabus is organized into several key sections, essential for success in the exam. You must register for GATE Exam once you have understood the syllabus. Here’s a detailed look:

General Aptitude

Importance: This section comprises around 15% of the total marks.

Topics Covered:

  • Verbal ability and comprehension
  • Numerical reasoning and problem-solving
  • Data interpretation and logical reasoning

GATE Metallurgical Engineering Syllabus for Engineering Mathematics

Topics Sub Topics
Linear Algebra Matrices and Determinants, Systems of linear equations, Eigenvalues, and Eigenvectors.
Calculus Limit, Continuity and Differentiability; Partial derivatives; Maxima and minima; Sequences and series; Test for convergence; Fourier series
Vector Calculus Gradient; Divergence and Curl; Line, Surface and volume integrals; Stokes, Gauss and Green’s theorems
Differential Equations Linear and non-linear first order ODEs; Higher order linear ODEs with constant coefficients; Cauchy’s and Euler’s equations; Laplace transforms; PDEs –Laplace, one dimensional heat and wave equations
Probability and Statistics Definitions of probability and sampling theorems, conditional probability, Mean, median, mode and standard deviation; Random variables; Poisson, normal and binomial distributions; Analysis of experimental data; linear least squares method
Numerical Methods Solutions of linear and non-linear (Bisection, Secant, Newton- Raphson methods) algebraic equations; integration by trapezoidal and Simpson’s rule; single and multi-step methods for differential equations

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GATE Engineering Syllabus for Metallurgical Thermodynamics

Topics Sub Topics
Laws of Thermodynamics First law – energy conservation, Second law - entropy; Enthalpy, Gibbs and Helmholtz free energy; Maxwell’s relations; Chemical potential; Applications to metallurgical systems, solutions, ideal and regular solutions; Gibbs phase rule, phase equilibria, binary phase diagram and lever rule, free-energy vs. composition diagrams; Equilibrium constant, Activity, Ellingham and phase stability diagrams; Thermodynamics of point defects, surfaces and interfaces, adsorption and segregation phenomena
Electrochemistry Single electrode potential, Electrochemical cells, Nernst equation, Potential-pH diagrams

GATE Metallurgical Engineering Syllabus for Transport Phenomena and Rate Processes

Topics Sub Topics
Momentum Transfer Concept of viscosity, shell balances, Bernoulli’s equation, mechanical energy balance equation, flow past plane surfaces and through pipes
Heat Transfer Conduction, Fourier’s Law, 1-D steady state conduction
Convection Heat transfer coefficient relations for forced convection
Radiation Black body radiation, Stefan-Boltzman Law, Kirchhoff’s Law
Mass Transfer Diffusion and Fick’s laws, Mass transfer coefficients
Dimensional Analysis Buckingham Pi theorem, Significance of dimensionless numbers
Basic Laws of Chemical Kinetics First order reactions, reaction rate constant, Arrhenius relation, heterogeneous reactions, oxidation kinetics
Electrochemical Kinetics Polarization

GATE Metallurgical Engineering Syllabus for Mineral Processing and Extractive Metallurgy

Topics Sub Topics
Iron and Steel Making Material and heat balance in blast furnace; Structure and properties of slags and molten salts – basicity of slags - sulfide and phosphate capacity of slags; Production of metallurgical coke. Other methods of iron making (COREX, MIDRE)
Primary Steel Making Basic oxygen furnace, process dynamics, oxidation reactions, electric arc furnace
Secondary Steel Making Ladle process – deoxidation, argon stirring, desulfurization, inclusion shape control, principles of degassing methods; Basics of stainless steel manufacturing
Continuous Casting Fluid flow in the tundish and mold, heat transfer in the mold, segregation, and inclusion control.

GATE Metallurgical Engineering Syllabus for Physical Metallurgy

Topics Sub Topics
Chemical Bonding Ionic, covalent, metallic, and secondary bonding in materials, Crystal structure of solids – metals and alloys, ionic and covalent solids, and polymers
Crystal Imperfections Point, line and surface defects; Coherent, semi-coherent and incoherent interfaces
Diffusion in Solids Diffusion equation, steady state and error function solutions; Examples Homogenization and carburization; Kirkendall effect; Uphill diffusion; Atomic models for interstitial and substitutional diffusion; Pipe diffusion and grain boundary diffusion
Phase Transformation Driving force, Homogeneous and heterogeneous nucleation, growth Kinetics Solidification in isomorphous, eutectic and peritectic systems, cast structures and macro segregation, dendritic solidification and constitutional supercooling, coring and microsegregation
Solid State Transformations Precipitation, spinodal decomposition, ordering, massive transformation, discontinuous precipitation, eutectoid transformation, diffusionless transformations; Precipitate coarsening, Gibbs-Thomson effect. Principles of heat treatment of steels, TTT and CCT diagrams; Surface hardening treatments; Recovery, recrystallization, and grain growth; Heat treatment of cast iron and aluminum alloys. Electronic, magnetic, and optical properties of materials. Basic forms of corrosion and its prevention

GATE Metallurgical Engineering Syllabus for Mechanical Metallurgy

Topics Sub Topics
Dislocation Theory Edge, screw and mixed dislocations, source and multiplication of dislocations, stress fields around dislocations; Partial dislocations, dislocation interactions and reactions
Strengthening Mechanisms Work/strain hardening, strengthening due to grain boundaries, solid solution, precipitation and dispersion. Fracture behavior, Griffith theory, linear elastic fracture mechanics, fracture toughness, fractography, ductile to brittle transition
Fatigue Cyclic stress-strain behavior - low and high cycle fatigue, crack growth. Mechanisms of high-temperature deformation and failure; creep and stress rupture, stress exponent and activation energy

GATE Metallurgical Engineering Syllabus for Manufacturing Processes

Topics Sub Topics
Metal Casting Mold design involving feeding, gating and rising, casting practices, casting defects
Hot, Warm, and Cold Working of Metals Metal forming – fundamentals of metal forming processes of rolling, forging, extrusion, wire drawing, and sheet metal forming, defects in forming
Metal Joining Principles of soldering, brazing and welding, welding metallurgy, defects in welded joints in steels and aluminum alloys
Powder Metallurgy Production of powders, compaction, and sintering
Non-destructive Testing (NDT) Dye-penetrant, ultrasonic, radiography, eddy current, acoustic emission, and magnetic particle inspection methods

Check: Previous Year Question Papers for MT

Session Question Paper PDF
GATE 2024 Check Here
GATE 2023 Check Here
GATE 2022 Check Here
GATE 2021 Check Here
GATE 2020 Check Here

GATE Metallurgical Engineering Exam Pattern

The GATE exam pattern for Metallurgical Engineering includes multiple-choice questions (MCQs) and numerical answer type (NAT) questions. The exam lasts for 3 hours and consists of 65 questions, totaling 100 marks.

Sections Marks Weightage Number of Questions Marks
General Aptitude 15% 10 15
Metallurgical Engineering 85% 55 85
Total - 65 100

Topic Wise Weightage

The topic wise weightage will help you with GATE preparation. Once you are aware how many and what types of questions you can expect, it will be easier to get more scores.

Subjects 1 Mark Questions 2 Mark Questions Total Marks Weightage Analysis
General Aptitude 5 5 15 15%
Engineering Mathematics 5 5 15 15%
Physical Metallurgy 55 Questions Of 1 Or 2 Marks Each 20 20%
Mechanical Metallurgy 15 15%
Manufacturing Process 10 10%
Metallurgical Thermodynamics 10 10%
Transport Phenomena and Rate Processes 10 10%
Mineral Processing and Extractive Metallurgy 5 5%

GATE Metallurgical Engineering Weightage

Here’s an updated table showing the weightage, number of questions in the last 5 years, and recommended books for each section of the GATE Metallurgical Engineering syllabus:

Section Weightage (%) Number of Questions (Last 5 Years) Recommended Books
General Aptitude 15 10-15 “Quantitative Aptitude for Competitive Examinations” by R.S. Aggarwal
Engineering Mathematics 15 10-15 “Higher Engineering Mathematics” by B.S. Grewal
Physical Metallurgy 20 15-20 “Physical Metallurgy Principles” by Reza Abbaschian
Extractive Metallurgy 20 15-20 “Extractive Metallurgy of Copper” by A. K. Biswas
Materials Science 15 10-15 “Materials Science and Engineering: An Introduction” by William D. Callister
Manufacturing Processes 10 5-10 “Manufacturing Processes for Engineering Materials” by Serope Kalpakjian
Metallurgical Testing & Characterization 5 3-5 “Mechanical Behavior of Materials” by Thomas H. Courtney

GATE Metallurgical Engineering Scoring Pattern

The GATE score and marking scheme for the Metallurgical Engineering exam are designed to evaluate the candidates' understanding of various concepts in the subject. Below is a detailed breakdown:

Question Types

  • Multiple Choice Questions (MCQs):
    • These questions have four options, out of which only one is correct.
    • Each correct answer awards 1 or 2 marks.
    • Incorrect answers may incur a negative mark of 1/3 mark for 1-mark questions and 2/3 mark for 2-mark questions.
  • Numerical Answer Type (NAT) Questions:
    • These questions require candidates to enter a numerical value as the answer.
    • There is no negative marking for incorrect answers in NAT questions.

Marking Scheme

Question Type Marks per Question Negative Marking
MCQ (1 mark question) 1 mark -1/3 mark for incorrect answers
MCQ (2 mark questions) 2 marks -2/3 marks for incorrect answers
NAT Questions 1 or 2 marks No negative marking

Score Calculation

  • Total Score: The total score is calculated by summing the marks obtained from all correct answers while applying the negative marking for incorrect MCQ answers.
  • Qualifying Marks: The qualifying marks for GATE Metallurgical Engineering vary each year, depending on the difficulty level of the exam and the number of candidates. Generally, a score above the cutoff set by the organizing institutes is required to qualify.

Preparation Tips for GATE Metallurgical Engineering

  • Syllabus Familiarization: Understand the entire syllabus to create a focused study plan.
  • Essential Reference Books: Utilize standard texts like “Physical Metallurgy Principles” and “Materials Science and Engineering.”
  • Practice Previous Years’ Papers: Analyze past GATE papers to identify trends in question types.
  • Online Resources: Explore MOOCs, video tutorials, and webinars dedicated to Metallurgical Engineering.
  • Study Groups: Collaborate with peers to clarify concepts and share knowledge.

GATE Metallurgical Engineering Books

Section Recommended Book Topics to Prepare Approx. Price (INR)
General Aptitude “Quantitative Aptitude for Competitive Examinations” by R.S. Aggarwal Verbal ability, Numerical ability, Data interpretation 300-500
Engineering Mathematics “Higher Engineering Mathematics” by B.S. Grewal Linear Algebra, Calculus, Differential Equations, Statistics 400-600
Physical Metallurgy “Physical Metallurgy Principles” by Reza Abbaschian Crystallography, Phase diagrams, Mechanical properties 600-1,000
Extractive Metallurgy “Extractive Metallurgy of Copper” by A. K. Biswas Pyrometallurgy, Hydrometallurgy, Thermodynamics 800-1,200
Materials Science “Materials Science and Engineering: An Introduction” by William D. Callister Properties of metals, Ceramics, Composites 800-1,200
Manufacturing Processes “Manufacturing Processes for Engineering Materials” by Serope Kalpakjian Casting, Welding, Machining, Heat treatment 600-1,000
Metallurgical Testing & Characterization “Mechanical Behavior of Materials” by Thomas H. Courtney Mechanical testing methods, Microscopy, Spectroscopy 1,000-1,500

The GATE Metallurgical Engineering syllabus is comprehensive and requires diligent preparation. By focusing on both foundational and advanced topics, candidates can enhance their understanding and improve their chances of success in the exam. Stay updated with the latest trends and strategies, and approach your preparation with confidence. With the right resources and dedication, you can achieve your goals in Metallurgical Engineering and open doors to advanced studies and lucrative job opportunities.

*The article might have information for the previous academic years, which will be updated soon subject to the notification issued by the University/College.

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